Hey there! As a supplier of FEP tubing, I often get asked about the available sizes of FEP tubing. Well, let me break it down for you in this blog post.
FEP, or fluorinated ethylene propylene, is a popular material for tubing due to its excellent chemical resistance, low friction, and high transparency. It's used in a wide range of industries, including medical, chemical processing, and semiconductor manufacturing.
When it comes to sizes, FEP tubing comes in a variety of options to suit different applications. The most common way to specify the size of FEP tubing is by its inner diameter (ID), outer diameter (OD), and wall thickness.
Inner Diameter (ID)
The inner diameter of FEP tubing determines the flow rate of the fluid or gas passing through it. Smaller ID tubing is suitable for applications where precise flow control is required, such as in medical devices or analytical instruments. On the other hand, larger ID tubing is used for applications that require higher flow rates, like in chemical processing or fluid transfer systems.
Typically, FEP tubing is available in ID sizes ranging from as small as 0.010 inches (0.254 mm) to as large as 2 inches (50.8 mm). Some of the common ID sizes you'll find in the market include 0.020 inches (0.508 mm), 0.030 inches (0.762 mm), 0.040 inches (1.016 mm), 0.062 inches (1.575 mm), 0.125 inches (3.175 mm), 0.250 inches (6.35 mm), and 0.500 inches (12.7 mm).
Outer Diameter (OD)
The outer diameter of FEP tubing is important for fitting the tubing into connectors, fittings, or other components of a system. It also affects the overall strength and flexibility of the tubing. Similar to the ID, the OD of FEP tubing can vary widely depending on the application.
Common OD sizes for FEP tubing range from around 0.030 inches (0.762 mm) to 2.125 inches (53.975 mm). For example, if you have an ID of 0.062 inches (1.575 mm), the corresponding OD might be 0.125 inches (3.175 mm), which provides a wall thickness of 0.0315 inches (0.8 mm).
Wall Thickness
The wall thickness of FEP tubing plays a crucial role in determining its pressure rating and durability. Thicker walls can withstand higher pressures and are more resistant to abrasion and damage. However, they also reduce the inner diameter and may affect the flexibility of the tubing.
Wall thicknesses for FEP tubing typically range from 0.005 inches (0.127 mm) to 0.250 inches (6.35 mm). Thinner walls are often used for applications where flexibility is a priority, while thicker walls are preferred for high-pressure or harsh environment applications.
Custom Sizes
In addition to the standard sizes, many FEP tubing suppliers, including us, offer custom sizing options. If you have specific requirements for the ID, OD, or wall thickness that are not available in the standard range, we can work with you to manufacture tubing to your exact specifications. This is especially useful for unique or specialized applications where off-the-shelf tubing may not meet your needs.
Applications and Size Selection
The choice of FEP tubing size depends largely on the specific application. Here are some examples of how different sizes are used in various industries:
Medical Industry
In medical applications, small ID FEP tubing is commonly used for intravenous (IV) lines, catheters, and other fluid delivery systems. For example, tubing with an ID of 0.020 - 0.040 inches (0.508 - 1.016 mm) is often used for precise drug delivery or blood sampling. Larger ID tubing may be used for drainage or ventilation purposes.
Chemical Processing
In chemical processing plants, FEP tubing is used to transfer corrosive chemicals. Depending on the flow rate and pressure requirements, tubing with IDs ranging from 0.125 inches (3.175 mm) to 2 inches (50.8 mm) may be used. Thicker walled tubing is preferred to ensure long-term resistance to chemical attack.
Semiconductor Manufacturing
In the semiconductor industry, FEP tubing is used for transporting gases and chemicals in cleanroom environments. Small to medium ID tubing with high purity and smooth inner surfaces is typically required to prevent contamination. IDs of 0.030 - 0.250 inches (0.762 - 6.35 mm) are common in this industry.
Where to Find FEP Tubing
If you're looking for FEP tubing, you can check out our Tubing FEP page. We offer a wide range of standard and custom FEP tubing sizes to meet your needs. Our tubing is manufactured to the highest quality standards and undergoes rigorous testing to ensure performance and reliability.

Conclusion
In conclusion, FEP tubing is available in a wide variety of sizes to suit different applications. Whether you need small ID tubing for precise fluid control or large ID tubing for high flow rates, there's a size out there for you. And if you can't find the exact size you need, don't worry - custom sizing options are available.
If you're interested in purchasing FEP tubing or have any questions about sizing, feel free to reach out to us. We're here to help you find the perfect tubing solution for your application. Let's start a conversation and see how we can work together to meet your tubing needs.
References
- "Fluorinated Ethylene Propylene (FEP) Tubing: Properties and Applications" - Industry Handbook on Plastics Tubing
- "Medical Tubing Selection Guide" - Medical Device Manufacturer's Association
